Wheat as a main food source is partly lost in different ways such as planting, harvesting, storage and even in consumption processes. This calls for attention to reducing these losses through application of the results from agricultural research, use of new farming practices, improvements in management system and repair and renewal of farm machinery. The present study considers the design, development and evaluation of a new pneumatic air reel system as a replacement for the conventional mechanical reel. To evaluate the new system, laboratory and field tests were conducted.

 In the laboratory tests, the air velocity was measured along the fan outlet width at a 10 centimeter interval from the outlet to 40 centimeters away from it, and corresponding curves of air velocity distribution along the fan outlet width were drawn. On the basis of the results, 13 fans were calculated to be required on the cutting platform of a 14-foot (4.3 meter) combine. The results from the field tests of mechanical and air reels show that grain losses of air reel during harvesting are less than those of the mechanical reel because the air reel has no mechanical contact with the crop and applies less shock on plant stem than the mechanical reel. According to the results, grain losses increased linearly with increasing fan speed. In addition to the change of fan speed (2247, 2503, 2860, 3218 and 3932 RPM), three air discharge directions of 10, 20 and 30 degrees from horizontal line were examined. According to the data analysis in Randomized Complete Block Design (RCBD) through Tukey’s procedure (15 treatments and 6 samples in each treatment), there were significant differences between grain loss at these directions and mechanical reel at a level of 5%. A wind direction of 20 degrees and fan speeds of 2503 to 2860 RPM are recommended.